One big annoyance from my first few sails has been the combination on continuous lines and rail mounted cleats. The cleats are uncomfortable to sit on and much worse kept coming uncleared. The main cause of uncleating being over exuberant use of the continuous lines pulling on the backside of the far cleats. Once the cleats on the rail are undone you have to reach them to recleat, likely a problem as your weight goes to the wrong place. Looking at rigging pictures I found images of Daryl’s Farr on face book where the cleats were centerline and led through eyes at the rail. This seemed to fix all my primary issues so I decided to copy. Original layout: Removed and holes filled. Also marked out an extra area for more non skid: At this point I commented on Daryl’s picture and he replied that he no longer ran lines through the eyes, but instead to low friction rings on elastic. As I thought about this made a lot of sense as it would allow more control from outboa...
Having decided to repair the rudder step one was to get the main stock rebonded. To do this I embedded two pieces of spruce. Rather than sand down the prior paint I decided to just pull off the carbon skin. This pulled the top layer of the spruce too leaving it pitted and rough so I filled the whole top. With it looking like a rudder again I sawed it into two pieces.... This is in order to work towards the final aim of both restoring the shape and also making the foil a LOT stronger than it was before. Aims are: Remove that big hole. It was way too big! Instead bond the down-haul into a smaller hole. Turn the foil into an I beam with carbon cross sections Thicken up with carbon skin from plan 1 Cutting the foil in half was a prep step towards step 2. To finish up I added two layers of carbon with an ash strip (about 1/8" thick) to replace the wood removed in the cut. Hopefully can finish up fairing tomorrow and get the foil skinned...
I'm hoping to finish this on part iv and do so this coming week but we'll see. The leading edge looked good but the rope fluffed up on sanding. The fluff sat down with a little epoxy but still not quite convinced by the penetration into the dyneema. Feels tough though so i'm going to go ahead and skin over it and we'll see in the long term. And epoxy and clamp it down again.
Comments
Post a Comment